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عربىThere are several steps that are required to manufacture washing machines. These include clinching process, Painting of parts, and Balance ring stabilization. In addition, plastic parts are manufactured in-house and are all tested before final assembly. Then, the parts are packaged and stored in a finished form.
Automatic washing machine production line
An automatic washing machine production line uses a series of assembly and fabrication processes to create a washing machine. Each step of the process has its own specific requirements, and can include different types of raw materials. The fabrication process can be done with plastics, aluminum, or sheet metal, and the individual constituent parts are then put together. Major parts that must be assembled include the transmission, pump, spin and wash tubs, and balance ring. Once these are complete, they can be put into the shell of the machine.
Balance ring stabilization
In washing machine production, a balanced ring is an important part of the process. It is designed in two parts: an upper and a lower one. The upper ring is shaped in a mould and the lower one is shaped in a die cavity. Both ring parts are then assembled to form the final product. This process improves the stability and compactness of washing machines and saves human and material resources.
The balanced ring is a large weight, made from plastic and metal. It weighs more than twenty pounds and keeps the washing machine from walking. In addition to being a stabilizing element, the ring is used to prevent defects in washing machines.
Painting of parts
The washing machine production line involves a variety of processes, including painting of the parts. For example, one manufacturer may use pre-painted steel, which is not always the best rust protection solution. Other manufacturers may use chemicals to treat the parts before painting. Other processes may include painting of parts using flour-like materials or by giving the parts an electrical charge.
One type of painting device is a transparent upper cover painting device. This device consists of a lower support frame, a film cover, and a cylinder connected to the lower support frame. The film cover stent is then placed over the workpiece on the product bed die.
Testing of parts
To make sure that a washing machine is safe to use and maintain, it is important to perform regular stress tests on the different parts. The parts of the washing machine production line are subjected to many different stresses and conditions, and testing them will ensure that they are functioning correctly. This includes pressure, vibration, and noise.
Various methods exist for conducting these tests, and the methods used vary from manufacturer to manufacturer. These tests can range from wiping a part with a clean cloth to applying chemicals. These methods are subjective and are often lacking written standards. One type of test is the cotton swab test, which involves using a white glove and a cotton swab to wipe a part with a cotton swab. The cotton swab is then examined for any contaminants.
Fridge freezer
Fridge freezer
Main Target Markets
Mainland China, Africa, Middle East, Southeast Asia, South Asia, Latin America, Russia, European countries, Australia and other regions
Refrigerator solution description：
According to household electrical appliance products’ assembly process flow and plant features, plan the production line layout, offer appropriate type of conveyance line and realize the streamlined production of the whole production process, such as pre-assembly, vacuum-pumping, refrigerant charging, safety check, leakage check, performance inspection, packaging and packing. The line can be used for two production modes (SKD and CKD) according to customer budget and part type. The conveyor line can be controlled automatically with PLC with variable speed and stable conveyance.
Based on refrigerator assembly process flow and plant details, plan the production line layout in
